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Precision Metal Pressing

Precision metal pressings manufactured for consistency, accuracy and volume — from individual components to parts engineered into complete assemblies.

Precision Pressings Built for Production

Total Precision provides in-house precision metal pressing for customers requiring reliable, repeatable components across demanding production environments.

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We manufacture precision metal pressings in a wide range of material grades and thicknesses, including steel, stainless steel, brass and copper, with capabilities tailored to the component, material and production requirements.

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From tabs and contact fingers to terminals and other small engineered components, our presswork capability supports both standalone component manufacture and high-volume production as part of a wider manufacturing programme.

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Loose Parts & Continuous Reel Production

Total Precision offers both single-part and continuous reel-to-reel precision metal pressing to suit different production requirements.

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Components including contacts, terminals and lead frames can remain on a carrier strip ready for subsequent automated manufacturing processes.

 

Reel-to-reel brass components can also be managed through specialist nickel and tin plating before progressing into surface-mount production.

Flexible Production for the Next Stage

Rather than treating metal pressing as an isolated operation, Total Precision considers how a component will be handled and processed throughout its wider manufacturing journey.

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This means the pressing process can support what happens next - whether the component is supplied individually, retained on a reel, plated, overmoulded, assembled or incorporated into another manufacturing process.

More Than Metal Pressing

Total Precision combines precision metal pressing with specialist materials, overmoulding and further manufacturing processes to deliver dependable components ready for their next stage of production.

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From individual parts to continuous reel-to-reel manufacture, every solution is developed around the component, its application and the demands of the wider production process.

Multi-Material Metal Pressing

Different applications demand different material properties, which is why Total Precision's precision metal pressing capability covers a broad range of metals and material thicknesses. Steel pressings provide a versatile solution for precision engineered components across a wide range of industrial applications. Stainless steel pressings provide strength and durability for components requiring reliable performance and repeatability. Brass pressings are particularly suited to contacts, terminals and other precision components, including continuous reel-to-reel production. Copper pressings support electrical and electronic applications including contacts, terminals, lead frames and components destined for further manufacturing processes.

Complete Component Manufacturing

One of Total Precision's key strengths is the ability to take a component beyond the initial metal pressing operation. Pressed contacts, terminals and other metal components can progress into complementary processes including insert moulding and overmoulding, CNC pin and terminal insertion, electro-mechanical assembly, inspection and testing. By bringing multiple manufacturing processes together, customers can reduce the number of separate suppliers involved in production while maintaining greater continuity from individual component through to finished assembly.

Metal Pressing & Overmoulding

Where metal and plastic need to become one engineered component, Total Precision can combine its precision metal pressing and specialist overmoulding capabilities. Pressed contacts, terminals and other metal parts can be incorporated into mould tooling before plastic is moulded around them, creating an integrated component and reducing the need for separate downstream assembly operations. This is already reflected in Total Precision's manufacturing experience, including stamped metal components incorporated into overmoulded connector blocks before subsequent testing and packing.

High Performance Metal Components

Total Precision manufactures precision metal pressings for applications where consistency, repeatability and dependable production are essential. Its metal presswork experience includes electronics and sensing, electrical connectors, rail and selected automotive and off-highway applications. For electronics and sensing applications, Total Precision manufactures components including contacts, terminals and thermal tabs associated with monitoring, smoke and gas detection equipment. Within the rail sector, Total Precision manufactures pressed metal contact fingers for railway relay applications. Components can progress through specialist contact-tip fitting before returning to Total Precision for overmoulding and onward processing — demonstrating the company's ability to coordinate a multi-stage manufacturing requirement. Selected automotive and off-highway projects have also involved stamped metal components progressing into overmoulded connector blocks, followed by testing and packing.

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Looking for a Precision Metal Pressing Partner?

Bring us your drawing, existing component or production requirement. Talk to Total Precision about precision metal pressing and the wider manufacturing processes needed to take your project forward.

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